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Preventative and Predictive Maintenance
The preventative and predictive maintenance program we offer has evolved over 25 years of designing, building and servicing pumping systems. It subscribes to the time proven practice of establishing a thorough system of checks and performance tests to minimize unforeseen outages while maximizing system performance.
Our technicians have a wealth of training and experience in the construction and operation of a variety of pump stations and can provide an effective maintenance service regardless of the systems manufacturer. We check various components for their current condition as well as trends in equipment wear. This highly successful program enables our service personnel to accurately forecast eminent failures thus providing the necessary information for management to make proper decisions regarding the scheduling and cost of the repair.
Three levels of services are available, "Platinum, Gold and Silver". The "Platinum" service is the premier of the line. It employs all the skills and techniques needed to provide trouble free operation by combining standard maintenance routine with periodic component disassembly and inspection. The "Gold" service contains many of the same checks as the "Platinum" but does not include the detailed component disassembly. Lastly the "Silver" service is more diagnostic in nature intended for customers requiring a high service frequency at a minimal cost.
The preventative and predictive maintenance program you choose should be a function of the system's age, wear, budget and the participation of your in house staff. Proper predictive techniques require at least four checks per year. Any combination of the Platinum, Gold or Silver services can be scheduled to fulfill your maintenance needs. Feel free to consult with one of our service engineers to custom design a program around your system requirements.
Emergency Troubleshooting and Repair
Our staff of thirteen, factory trained, technicians, mechanics and engineers, located strategically throughout Florida, are on call 24 hours a day to quickly resolve any emergency situation. Each technician is pump station certified through Flowtronex PSI and is a member of the Flownet organization.
Two service centers, Sarasota and Port St. Lucie, are fully equipped machine shops. Both locations offer total pump, motor, valve and control repairs. With a complete stock of replacement parts, most repairs can be accomplished in a matter of hours. In addition, our growing inventory of refurbished pumps, motors and valves allows us to provide loaner equipment, thus eliminating system down time while your equipment is undergoing repairs.
We maintain a fleet of service and boom trucks, each stocked with over $20,000 in spare parts and tools. As such, most field repairs can be undertaken and completed on a first time basis without the need to order and wait for replacement parts.
Retrofits and Upgrades
Pumping systems suffering from a lack of efficiency or reliability can usually be upgraded to include state of the art motor controls, safeties and pressure regulating devices. This practice can provide a significant cost savings over purchasing a new system and can result in a substantial extension of the pumping system's life and your investment dollar.
Our engineers, technicians, electricians and mechanics can design and fabricate upgrades to fit your system needs and budget. In virtually all cases, our standard pump station upgrade utilizing VFD control results in lower power bills, fewer line breaks, less maintenance and better pressure control.
Replacement and Spare Parts
We stock over 4,000 different items as replacement or repair parts, exclusively for pumping systems. This large inventory investment is intended to provide immediate availability on any component. A phoned or faxed part order, received by 4:00 p.m. can be shipped the same day.
System Installation, Startup and Training
As a state certified general contractor, we specialize in the design and construction of pump station facilities from the intake structure to the pump building. Our team of engineers and tradesmen can facilitate a turnkey package on all pump station installation requirements.
Being well versed in the nuances of every pump station operation, our technicians can perform startup and tuning services on all new and old pumping systems. In addition, our technicians and engineers are capable of performing operator training and owners manual composition. This training service can be provided either on site or in a classroom environment.
Underwater Inspection and Fabrication
Pump station intake structures, comprised of suction pipes, foot valves, intake screens and flume all require periodic inspection and cleaning. Our diving crew can perform this service on a routine or on-call basis. Complete video inspection, wet well vacuuming, algae and bryazon removal and screen cleaning is available.
In the event repairs are needed, on any aspect of the intake structure, our crew is well equipped to perform underwater cutting and welding, pipe sealing, screen fabrication and mechanical repairs.